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Planetary Stranding Machine
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Products

Planetary Stranding Machine

Introduction

Application

This machine is designed for cabling of insulated conductors (control cables/signal cables/small power cables) stranding of copper wires/soft copper wires (bunched strands)

    400-18-主动3
    Advantage

    The planetary standing machine's reel frames utilize a novel parallel gear back-twist mechanism. The planetary gears behind the first capstan are each connected to a back-twist shaft equally spaced outside the main shaft, driving the shaft's rotation. Each reel frame receives back-twist torque from the back-twist shaft via a set of gears. This ensures that each reel frame within the stranding cage bears only its own torque, and each reel frame experiences equal torque. This eliminates the torque and gear backlash stacking that occurs in series structures.

    Specification

    Main Technical Spicification

    Parameter

    Specification

    Details

    ​2.1 Wire Diameter​

    Insulated Wire

    0.65-4.0mm

    Soft Copper Wire

    0.5-3.0mm

    2.2 Cage Rotation Speed​

    6-bobbin

    9-80 rpm (Stepless)

    12-bobbin

    8-70 rpm (Stepless)

    2.3 Take-up Line Speed​

     

    2.0-40 m/min (Stepless)

    ​2.5 Stranding Pitch

    6-bobbin

    25-2000mm (Stepless)

    12-bobbin

    29-2000mm (Stepless)

    2.6 Wrapping Head Speed​

     

    50-800 rpm (Stepless)

    2.7 Wrapping Pitch​

     

    5-300mm (Stepless)

    2.8 Inner Pay-off Bobbin

     

    PN400 (Customer provides drawings)

    2.9 Outer Pay-off Bobbin

     

    PN400

    ​2.10 Take-up Bobbin​

     

    PN800-PN1600

    ​2.11 Motor Power

    6-bobbin

    22kW (BEIDE VFD)

    12-bobbin

    30kW (BEIDE VFD)

    Take-up

    11kW (BEIDE VFD)

    Wrapping

    2.2kW (BEIDE VFD)

    2.12 Machine Center Height​

     

    1000mm

     

    Components

    No.

    Items

    Quantity

     

    1

    Φ400 Active Pay-off Stand

    1 set

    1627260068242169856%2F3ae060cbca3aaeebbf0b304ac44caaf9

    2

    Cross Wire Guide Stand

    1 set

    image

    3

    JY400ZF/6+12 Main Stranding Cage

    1 set each

    1627260068242169856%2Fb66a57083e018dca994910f7f92b3414

    4

    Stranding Die Holder

    2 sets

     

    5

    Φ400 Concentric Paper Wrapping Head

    1 set

    image-1

    6

    Length Counter

    1 set

    image-2

    7

    Φ1250 Traction Unit

    1 set

    image-4

    8

    Φ400 Swing-arm Tensioner

    1 set

     

    9

    Φ1600 Gantry Take-up Stand

    1 set

    image-5

    10

    Electrical Control System

    1 set

    1627260068242169856%2Fbaabcdf1f0b8337dd795c361fb028b92

    11

    Foundation Bolts

    Full set

     

    Technical Specification of Components

    1.Φ400 Active Pay-off Stand

    No. Items Feature Detail
    1

    Bobbin Specifications Standard

    PN400  
    2

    Drive Mechanism

    Pneumatic clamping

    Motorized lifting

    End-shaft structure

     

    3

     

    Tension Control System

    Swing-arm wire storage device

     

    Mechanical counterweight tension adjustment (calibrated scale)

     

    4

     

    Active Pay-off Features

    VFD motor controller

    PID control with angular displacement sensor

     

    ≥98% operational stability

     

    2. JY400ZF/6+12 Main Stranding Cage (Active Pay-off)

    No. Items Feature Detail
    1

    Drive System

    Individual motor drive (motor-reducer direct coupling)

    Hardened gears (carburized & ground)

    Forced lubrication with oil pump

     

    2

    Cage Structure

    Hollow shaft

    Stranding discs

    Bobbin holders

    Strand guides (including hemp wrapping device)

    Dual spherical roller bearings support

     

    3

    Planetary Untwisting Mechanism

    6 planetary gears

    Independent untwisting per bobbin

    Eliminates cumulative gear backlash

     

    4

    Stranding Cage Bobbin Pay-off System

    Drive Type​​: Active pay-off with VFD gear motor

    Buffer Wheel​​: Aluminum alloy construction

    Tension Control​​: Magnetic hysteresis clutch (constant tension)

    Safety Features​​: Wire breakage & depletion protection

     

    5

    Tension Disc Assembly

    Torque Transmission​​: End-face friction discs (eliminates backlash during motor reversal)

    Bobbin Mounting​​: Manual loading system

    Locking Mechanism​​: Dual security (trapezoidal thread + spring-loaded pin)

     

    6

    Braking System type

     

    Planar pneumatic brake

     

    3.Concentric Wrapping Head

    No.

    Items

    Feature

    Details

    1

    Core Passage

    Ø51mm

     

    2

    Tape Spool

    Ø400ר76×(10-80)mm

    10 spool capacity

    3

    Speed

    50-800 rpm (stepless)

     

    4

    Pitch

    3-300mm (adjustable)

     

    5

    Motor

    2.2kW VFD

     

    6

    Tension Control

    Magnetic hysteresis brake + PLC

    Touchscreen setting

    7

    Safety

    Emergency stop button

     

    4.Meter Counter

    No.

    Items

    Feature

    Details

    1

    Type

    Dual mechanical/electronic

     

    2

    Wheel Circumference

    500mm

     

    3

    Max Length

    9999m

     

    4

    Accuracy

    ≤0.4%

     

    5

    Drive

    Dual active wheels

    Spring-loaded pressure

    6

    Sensor

    Non-contact magnetic probe

     

    5.Ø1250 Dual-wheel Traction

    No.

    Items

    Feature

    Details

    1

    Wheels

    Ø1250mm (dual active drive)

    Natural strand separation

    2

    Speed

    2-40 m/min (stepless)

     

    3

    Motor

    18.5kW

     

    4

    Grooves

    6 U-shaped

     

    5

    Design

    Staggered angle + support rod

    Prevents cable pinching

    6.Ø400 Swing-arm Tensioner

    No.

    Items

    Feature

    Details

    1

    Wheels

    Ø400mm (groove base)

     

    2

    Groove

    Ø40mm radius

     

    3

    Tension Control

    Pneumatic (pressure valve)

    Lever principle

    4

    Feedback

    Angular displacement sensor

    Speed signal to take-up motor

    7.Ø1600 Gantry Take-up

    No,

    Items

    Feature

    Details

    1

    Bobbin Size

    PN800-PN1600

     

    2

    Capacity

    5T max

     

    3

    Speed

    45 m/min max

     

    4

    Motors

    Take-up: 4kW
    Traverse: 0.75kW
    Lift: 0.75kW
    Clamp: 0.75kW

     

    5

    Features

    Automatic centering
    Motorized bobbin handling
    PID control via tension feedback

     

    6

    Safety

    Clamping/limit switches

     

    8.Electrical Control

    No.

    Items

    Feature

    Details

    1

    Power

    380V±10%, 50Hz (3P+PE+N)

     

    2

    Components

    Siemens VFDs & PLC
    Schneider low-voltage
    Siemens HMI
    WEG

     

    3

    Safety

    Delayed start after alarm
    Emergency stops on all stations

     


    Others

    Items

    Description

    Details

    Responsibilities

    1​

    Total Installed Power​

    85 kVA

    -

    2​

    Operation Orientation​

    Right-hand operation layout:

    • Left side: Pay-off
    • Right side: Take-up

    (Facing machine control panel)

    3​

    Color Scheme​

    To be provided by customer (color samples required)

    Customer to specify

    4​

    Documentation Provided​

    • Operation manual
    • Equipment layout drawings
    • Foundation drawings
    • Piping diagrams
    • Drive system schematics

    Supplier provides

    5​

    Customer Responsibilities​

    • Compressed air supply (0.6-0.8MPa)
    • Bobbin technical drawings (for PN400/PN630/PN1600)

    Customer provides

    6​

    Installation Scope​

     

     

     7

    Supplier Responsibilities​

    • Internal wiring (within machines/control cabinets)

    Supplier completes

     8

    Customer Responsibilities​

    • Inter-machine cabling
    • Gearbox oil
    • Leveling shims
    • Installation tools

    Customer provides

    Company Profile

    Professional Engineers and Experienced Sales Team
    Name Education Position Mainly responsible for project Specializing in project Working history ( year )
    Zanyang Xie college General Engineer The total project design and planning power cable machine 15
    Xiaohua Hu college Vis general engineer The total project design and planning net cable,data cable machine 10
    Changhong Cheng college Engineer Drawings and after-sales service Optical fiber cable machine 25
    Xiuwu Chen college General Engineer The total project design and planning copper drawing machine 15
    Lixin Yuan college Engineer The project design and planning coppwer wire making technical 16
    Zhenghai Qiu college cable engineer After service cable making and cable factory management servie 15
    Jinxin Liu college Marketing engineer After service electrical engineer 7
    Xingguo Tang High school Electrical engineer After service electrical engineer 10
    Changqiang Li High school Maintain engineer After service machina maintain and install service 10
    Haipin Li University Engineering director Marketing and sales project consulting 8
    Sen Yang University Engineering translator Marketing and sales project consulting 10

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