No.

Component

Brand/Supplier

1

Equipment Motor

Siemens Bedford Motor

2

Equipment Inverter

Yaskawa Inverter

3

Electrical Components

Schneider and other international first-line brands

4

Touch Screen

Siemens

5

Bearings

NSK \ FAG

No.

Parameter

Details

1

​​Purpose​​

Suitable for copper wire stranding.

2

Pay off device​

- Precision moving-disc unwinding (wire spool: Φ160–200mm)

- Automatic tension adjustment via eccentric wheel-rod mechanism

- Mechanical contact detection; automatic shutdown on wire breakage

3

​Take up device​

Φ500mm calibrated balancing iron disc with inner hole diameter Φ56mm.

4

Wire Diameter​​

Φ0.08mm–Φ0.45mm (copper wire).

5

Bunching Pitch​​

4.24mm–100.9mm; adjustable via gear replacement to meet user requirements.

6

Bunching Area​​

0.035–2.5mm².

7

Unloading Method​

Hydraulic jack lifting.

8

​​Spindle Speed

2300 RPM (4600 RTM).

9

​​Machine Body

Welded from high-quality A3 steel plates, processed after prolonged annealing; long-term deformation-free use.

10

​​

Rotor Structure

- Latest spindle rotor technology with specialized bearing layout and lubrication.

- Reduces internal temperature and noise during high-speed operation; extends bearing life.

- Precision dynamic balancing ensures stable operation and high productivity.

11

​​Spindle Material

High-quality 45# forged steel, heat-treated and quenched multiple times.

- Key mating parts and keyways hardened for durability and damage resistance during assembly/disassembly.

12

​​Other Shafts​​

All shaft mating surfaces are ground and surface-hardened for wear resistance and extended lifespan.

13

​​Bearing Bushes​​

All bearing housings are precision-machined within allowable tolerances to ensure stable operation.

14

​​Guide Wheels​​

All guide wheels (wire passing rollers, take-up rollers) are chrome-plated and polished for smoothness, preventing wire damage.

15

​​Bearings​​

Japanese NSK bearings ensure stable rotation and improved efficiency.

16

​​Electrical System​

Schneider components; PLC + touchscreen for intelligent control, ensuring reliability.

17

​​Drive System​​

4KW motor (380V, 50Hz) + 4KW inverter control.

18

​​Take-up Tension​

Magnetic powder tension control for simplicity and uniform tension.

19

​​Main Brake​​

10KG electromagnetic brake.

20

​​Stranding Direction

Selectable "S" or "Z" bunch.

21

​​Traversing System​

Guide rod-type traverser with adjustable pitch; synchronized belt drive.

22

​​Weight

2000KG

23

​​Footprint​​

2030mm × 1080mm × 1290mm (L×W×H).

No.

Component

Brand/Supplier

1

Equipment Motor

Siemens Bedford Motor

2

Equipment Inverter

Yaskawa Inverter

3

Gear Motor

CHIAPRO (Taiwan)

4

Electrical Components

Omron, Schneider, and other international first-line brands

5

Temperature Controller

Omron

6

PLC

Siemens

7

Touch Screen

Siemens

8

Bearings

NSK\FAG

No.

Equipment Name

Specification

Quantity

Remarks

1

Double-Head Power Pay-off Stand

Φ500–Φ630

1 set

2

Straightening Platform

4-wheel

1 set

3

Copper Wire Preheater

Heating type

1 set

4

Dry Suction Machine

25KG

1 set

5

Teflon Extrusion Main Machine (with Co-extrusion Die Head)

Φ50

1 set

Includes:
- 1 Teflon main machine
- 1 Teflon screw
- 1 LSZH screw

6

PTC Co-extrusion Extrusion Main Machine

Φ35

1 set

Includes:
- 1 Teflon main machine
- 1 Teflon screw
- 1 LSZH screw

7

PLC Main Control Cabinet

Siemens PLC

1 set

8

Stainless Steel Movable Water Tank

1.7 meters

1 set

9

Stainless Steel Fixed Water Tank

7 meters

1 set

10

Length Measuring Platform

Wheeled type

1 set

11

Caterpillar Traction Machine

500KG

1 set

12

Shaftless Take-up Machine

Φ1000

1 set

13

Toolbox

Standard

1 piece

No.

Parameter

Details

1

​​Structure Type​​

Double-head power payoff stand

2

​​Wire Reel Diameter​​

Φ630mm wire reel

3

​​Applicable Wire Diameter​​

Φ0.5–6.0mm

4

​​Reel Lifting​​

Pneumatic loading/unloading

5

​​Clamping Method​​

Pneumatic clamping

6

​​Tension Type​​

Pneumatic tension

7

​​Wire Break Detection​​

Inductive switch fault detection with alarm and automatic stop

8

​​Speed Range​​

Max 50 m/min

9

​​Drive Power​​

4kW motor + inverter drive

​​Feature​​

​​Description​​

​​Structure​​

Upper straightening wheels, lower toolbox, integrated design.

​​Wheel Diameter​​

80–100 mm.

​​Number of Wheels​​

5 wheels.

​​Wheel Design​​

Standard: 3 grooves; groove bottom radius varies by wire specification.

​​Alignment Adjustment​​

Vertically and horizontally adjustable.

​​Tool Storage​​

Central storage with options for hanging and flat placement of frequently used tools.

Parameter​​

​​Details​​

​​Structure​​

National standard steel frame with precision-machined base surface.

​​Feeding System​​

Cast steel hardened gear, 20Cr alloy material (wear-resistant Hoch treatment).

​​Screw Diameter​​

50mm + 35mm

​​Gear Material​​

High-strength alloy steel

​​Length-to-Diameter Ratio​​

25:1

​​Heating Type​​

Embedded cast aluminum heating elements (precision temperature control).

​​Applicable Materials​​

LSZH, PTC, and other engineering plastics.

​​Heating Zones​​

3 zones (monitored via control panel).

​​Speed Range​​

10–70 RPM

​​Temperature Control​​

Intelligent PID control with cooling fans and alternating temperature regulation.

​​Screw Hardness​​

38CrMoAl alloy (quenched and nitrided surface treatment).

​​Screw Design​​

Barrier-type screw for high mixing efficiency.

​​Output Capacity​​

2–25 kg/hour

​​Drive Power​​

22 kW

​​Barrel Cooling​​

Air-cooled via fans.

​​Heating Power​​

15 kW

​​Tooling Type​​

High-temperature co-extrusion die head with aluminum protective covers.

No.

Component/Parameter

Details

1

​​Structure​​

2mm cold-rolled steel plate bending assembly

2

​​Cabinet Coating​​

Environmental paint, standard light gray

3

​​Voltage Display​​

Analog voltmeter (pointer type)

4

​​Line Speed Display​​

Real-time line speed monitoring

5

​​Temperature Control​​

Eurotherm temperature controller with PID regulation

6

​​Length Counter​​

Real-time take-up length display (meter-based)

7

​​Control Components​​

Relay logic control system

8

​​Speed Display​​

Screw rotation speed monitoring

9

​​Switches & Buttons​​

Branded components (e.g., Phoenix Contact)

10

​​Outer Diameter Display​​

Real-time outer diameter measurement data

11

​​Wiring Standards​​

IEC (International Electrotechnical Commission) compliant

12

​​Power Control​​

Inverter-driven motor components

13

​​Touchscreen​​

10-inch Siemens HMI (Human-Machine Interface)

14

​​Operation Modes​​

Single/auto mode switching with one-touch speed adjustment

15

​​PLC Programming​​

Programmable logic controller (Siemens S7 series)

16

​​Alarm System​​

Fault alerts for wire breakage, length limits, and temperature deviations

17

​​Cooling System​​

Built-in exhaust fan for heat dissipation

18

​​Dynamic Interface​​

Digital parameter display with real-time updates

​​Parameter​​

​​Details​​

​​Structure Type​​

Nested type; small tank retractable front/back.

​​Max. Travel Length​​

400mm

​​Total Length​​

- Retracted: 1300mm
- Extended: 1700mm

​​Noise Reduction​​

Noise-absorbing device installed at air nozzle placement.

​​Leak Prevention​​

Installed cover plate and baffle to prevent water mist splash.

​​Pipe Diameter​​

Inlet: 1"; Outlet: 1.5"

​​Applicable Wire​​

Max. wire diameter: 4.0mm; guiding wheels replaceable based on wire specs.

​​Center Height​​

Standard: 1000mm; custom heights available upon request.

No.

Parameter

Details

1

Structure Type​

U-shaped

2

Length

7 meters

3

Water Consumption

1.5 T/Hr

4

​Inlet/Outlet Pipes

Pre-installed construction interfaces

5

Pipe Diameter​​

Inlet: 1/2 inch; Outlet: 1.5 inch

6

Support Spacing​

One support every 2 meters

7

Noise Reduction

Noise-absorbing device installed at air nozzle placement

8

Leakage Prevention

Cover plate and baffle installed on the outlet water trough to prevent water mist splashing

9

Center Height​​

Standard: 1000mm; other heights available upon request

​​Item​​

​​Description​​

​​Structure Type​​

Coil-type

​​Meter Wheel Diameter​​

Diameter: 159.15mm, Circumference: 500mm

​​Meter Wheel Material​​

ASTM 6061 wear-resistant aluminum alloy, precision-machined

​​Metering Accuracy​​

±3‰ (0.3%)

​​Roller Material​​

ASTM 6061 wear-resistant aluminum alloy, precision-machined

​​Anti-reverse Function​​

One-way bearing integrated into the meter wheel to prevent wire backtracking

​​Metering Detection​​

High-precision imported infrared photoelectric sensor

​​Metering Display​​

Digital counter with real-time length measurement

​​Display Location​​

Meter reading shown at the take-up position

No.

Parameter

Details

1

Tractive Force Limit

500 kg

2

Crawler Contact Length

1200 mm

3

Maximum Tractive Force

500 kg

4

Maximum Traction Speed

100 m/min

5

Machine Dimensions

2500 × 1150 × 1650 mm (L×W×H)

6

Motor Speed

1500 RPM

7

Number of Cylinders

3 cylinders

8

Motor Power

3-phase AC 11 kW/4-pole + Inverter Control

No.

Parameter

Details

1

​​Structure Type​​

Dual-shaft take-up machine

2

​​Reel Diameter​​

Φ1000 mm

3

​​Drive Power​​

5.5 kW torque motor + reducer

4

​​Speed Range​​

Max. 50 RPM

5

​​Clamping Method​​

Pneumatic clamping

6

​​Lifting Mechanism​​

Reduction motor lifting

7

​​Traverser Type​​

Smooth rod-type traverser

8

​​Length Metering​​

Equipped with length counter; pre-alarm and automatic stop at preset length.

No.

Items

Quantity

Reference Picture

1

24 spindle braiding machine

1 unit

2

Wire combing machine 

1 unit

3

Vertical pay off stand

1 unit

No.

Parameter

Details

1

​​Purpose​​

Designed for extrusion production of electric heating tape cores.

2

​​Extrusion Material​​

Teflon (PTFE), PVC

3

​​Compatible Specs​​

Width: 2–15mm (electric heating tape)

4

​​Max Line Speed​​

200 m/min (varies with wire specifications and process requirements).

5

​​Diameter Stability​​

±0.05mm

6

​​Take-up Reel Size​​

Φ1000mm

7

​​Power Supply​​

380V 50Hz, 3-phase 5-wire system

8

​​Operation Direction​​

Right payout/Left take-up or Left payout/Right take-up

9

​​Color Scheme​​

① Main body: Sky Blue
② Control cabinet: Computer White
③ Safety markings: Yellow

10

​​Total Power​​

50 kW

11

​​Total Weight​​

≈4 tons

12

​​Dimensions​​

23,000mm (L) × 3,500mm (W) × 2,700mm (H)