E Series Regular Electric Cable Extrusion Machine Line
Introduction
•Pay-off - wire feeding equipment has several different design based on previous process to be either wire drawing or wire twisting . Also different machine design can be adopted to fit different bobbin size or the operator’s using habit .
•Extrusion screw and barrel system is special designed by us to fit high extrusion capacity . And based on different extrusion material , the main extruder will adopt different screw design and material .
•Specially designed tension control and adjustment unit are equipped in the line to control the product quality such as stability and eccentricity .
•Based on the traction speed and wire size , 3 different capstan style can be selected - dual wheel type , high speed spray type and caterpillar type .
•For extrusion crosshead , there are 2 centering method optional , self-centering and manual centering .
•For controlling system , it’s optional to choose for regular button pane or touch screen interface based on different budget . Also apart from the PLC system , it’s optional to add IPC (industrial personal computer) into the controlling system , to achieve function such as Eternet remote control , automatic data accumulating , manufacturing data printing , etc .
•Automatic coiling machine is optional at the end of the line , to execute 2 function into 1 line , saving 1 labour at least per line .
Specification
Subject |
Function |
Design |
Configuration |
Pay-off |
Wire feeding |
Tension type pay-off with shaft |
300~500,400~630 |
Magnetic powder tension pay-off without shaft |
300~500,400~630,630~800,800~1250 |
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Shaftless motorized type pay-off |
300~500,400~630~630~800 |
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Flyer type motorized pay-off |
400~630, 630~800 |
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Cantilever type motorized pay-off |
630~1250, 800~1600, 1000~2000 |
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Pay-off auxiliary |
Tension and straightening for inlet wire |
5 wheel straightening unit |
/ |
Vertical 4 wheel tension rack |
/ |
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Vertical accumulator |
/ |
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Horizontal accumulator |
/ |
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Dual wheel tension auxiliary |
/ |
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S/Z stranding cage |
/ |
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Inlet conductor / insulated core processing equipment |
Preheating /powdering / oiling |
Inductive conductor preheater |
/ |
Oven type conductor preheater |
/ |
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Hot wind preheater |
/ |
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Traditional powdering device |
/ |
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Static powdering device |
/ |
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Cable oiling device |
/ |
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Main extruder |
Extrusion |
Regular thermal extrusion (Suitable for material like PVC , LSZH,FEP,PE ,etc ) |
Screw dia. 15~200 |
Cold extrusion (Suitable for material like Silicone,Rubber) |
Screw dia. 65~120 |
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Hydraulic ram extrusion (Suitable for PTFE) |
Screw dia. 30~200 |
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Auxiliary extruder |
Co-extrusion |
Vertical co-extruder |
Screw dia. 15~40 |
Horizontal co-extruder |
Screw dia. 30~50 |
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Parallel co-extruder |
Screw dia. 35~90 |
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Tandem co-extruder |
Screw dia. 50~120 |
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Hopper loading unit |
Plastic partical drying , automatic loading and preheating |
Hopper loader |
Loading capacity 25~300kg/h |
Volumetric doser |
Single and double hopper |
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Automatic silicone feeding unit |
/ |
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Extrusion crosshead |
Extrusion product shaping |
Self centering crosshead |
Single , double layer , triple layer |
Manual centering crosshead |
Single , double layer , triple layer |
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Cooling system |
Wire cooling and dry blowing |
Movable trough |
/ |
Single layer fixed trough |
/ |
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Double layer fixed trough |
/ |
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Water chiller |
/ |
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Cable printing device |
Cable printing , marking |
Ink printing wheel |
/ |
ink-jet printing machine |
/ |
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Emboss printing wheel |
/ |
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Traction capstan |
Wire traction |
Double wheel type capstan |
/ |
High speed spray type capstan |
/ |
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Caterpillar capstan |
/ |
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Take-up auxiliary |
Tension control , finished cable accumulation for take-up |
Vertical accumulator |
/ |
Horizontal accumulator |
/ |
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Take-up machine |
Collect finished cable |
Double shaft type take-up |
300~500,400~630,630~800 |
Shaftless type take-up |
300~500,400~630,630~800,800~1250 |
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Drop coil take-up |
WF480 , WF650 |
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Semi/full automatic spool switch take-up |
400~500,500~630,800~1000,1000~1250,1250~1600 |
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Side-axis type take-up |
800~1600,1000~2000,1250~2000,1600~2500 |
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Gantry type take-up |
800~1600,1000~2000,1250~2000,1600~2500,1600~3150 |
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Cantilever type take-up |
630~1250, 800~1600, 1000~2000 |
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Coiling machine |
Finished cable packing into coil |
Double shaft semi automatic cable coiling machine |
I.D. 120,130,140,150,160,180,240 |
Automatic cable coiling and wrapping machine |
C-1040 , 1246 , 1860 |
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Automatic cable coiling + 1 strap tying machine |
C-1230 , 1860 |
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Heat shrinking full cover machine |
/ |
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Heat shrinking hollow cover machine |
/ |
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Robotic cable coil stacking arm |
/ |
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Online testing equipment |
Manufacturing data detecting and line controling |
Diameter gauge - single axis (X) |
/ |
Diameter gauge - double axis (X,Y) |
/ |
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Under water capacitance tester |
/ |
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Eccentricity tester |
/ |
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Spark Tester |
/ |
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High frequency spark tester |
/ |
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Outer diameter bump detector |
/ |
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Control system |
Operation and process control |
Electric control cabinet with button control panel |
/ |
PLC control cabinet with implant touch screen |
/ |
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PLC control cabinet with separate touch screen panel |
/ |
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IPC control system |
/ |
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Intelligent precision IPC control system |
/ |
Main extruder specification
Screw dia. |
L/D ratio |
Rotating speed |
Extrusion capacity kg/hr |
Outer dia. |
Motor power |
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(mm) |
RPM |
PVC |
PE |
LSZH |
(mm) |
(kW) |
|
40 |
26:1 |
120 |
60 |
40 |
45 |
0.8~3 |
11 |
50 |
26:1 |
120 |
120 |
80 |
90 |
1~6 |
15 |
60 |
26:1 |
120 |
200 |
135 |
150 |
2~8 |
22 |
70 |
26:1 |
120 |
270 |
180 |
200 |
3~15 |
30 |
80 |
26:1 |
110 |
350 |
235 |
265 |
5~20 |
37 |
90 |
26:1 |
110 |
450 |
300 |
345 |
8~25 |
55 |
100 |
25:1 |
100 |
550 |
365 |
420 |
10~30 |
55 |
120 |
25:1 |
100 |
600~800 |
465 |
535 |
15~40 |
90 |
150 |
25:1 |
90 |
1000~1200 |
730 |
845 |
20~120 |
200 |
200 |
25:1 |
80 |
1600~1800 |
1100 |
1200 |
20~150 |
280 |
Machine Layout
Machine Layout
Delivery terms
Acceptable currency
Payment method
Delivery time
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before Sales
- 88 successful turnkey factory project
- Help over 28 clients from around the globe build their program from the ground.
- Most humanized cable making solution provided by professional sales team with 10 years experience .
- Complete access for whole supply chain in professional cable industry .
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During The Middle of The Trade
- Experienced cable and wire industry manufacturing and machinery installation and maintenance .
- Technical organizing team for whole factory project including machinery , space layout , operational plan , water air electricity consume , raw material and such .
- Tutorialon daily management and operation craft for cable and wire factory .
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Vision
- HOOHA is willing to grow with clients and achieve a mutual victory through business .
- HOOHA spare no efforts to work for the future that all people is able to use clean electricity energy .