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400/630/1+6+12 Cage Stranding Machine (parallel back-twist, separate motors, hysteresis tension)
Products

Products

IntroductionAdvantageSpecificationAvailable combined
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400/630/1+6+12 Cage Stranding Machine (parallel back-twist, separate motors, hysteresis tension)

Introduction

Application:

This equipment is mainly used for the cabling of insulated core wires such as control cables, signal cables, and small-sized plastic power cables, as well as the stranding function of copper wires and flexible copper wires (strands) .

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    Advantage

    A new parallel gear-back torque system. The planetary gears behind the first capstan are connected to back-torque shafts equally spaced outside the main shaft, driving the shafts' rotation. Each reel frame receives back-torque torque from the shafts via a set of gears. This ensures that each reel frame within the capstan cage is subject only to its own torque, and each reel frame experiences equal torque. This eliminates the cumulative torque and gear backlash that occurs in a series arrangement.



    Specification

    Main Technical Spicification

    Item​

    ​​Specification​​

    2.1 Wire Diameter​​

    ​​Bare Copper Wire​: 1.0 ~ 4.0 mm
    ​​Insulated Wire​: 1.2 ~ 5.0 mm

    2.2 Cage Speed Range​​

    ​​6-Bobbin Cage​: 10 ~ 90 rpm (Stepless Speed Control)
    ​​12-Bobbin Cage​: 9 ~ 80 rpm (Stepless Speed Control)

    2.3 Take-Up Line Speed​​

    ​​2.0 ~ 40 m/min​(Stepless Speed Control)

    2.4 Stranding Pitch​​

    ​​6-Bobbin Cage​: 20 ~ 2000 mm (Stepless Adjustment)
    ​​12-Bobbin Cage​: 23 ~ 2000 mm (Stepless Adjustment)

    2.5 Wrapping Speed​​

    ​​50 ~ 800 rpm​(Stepless Speed Control)

    2.6 Wrapping Pitch​​

    ​​5 ~ 300 mm​(Stepless Adjustment)

    2.7 Inner Pay-Off Bobbin​​

    ​​PN400​·(Customer to provide bobbin drawings)

    2.8 Outer Pay-Off Bobbin​​

    ​​PN500 ~ PN630​​

    2.9 Outer Take up bobbin​

    ​​PN800 ~ PN1600​​

    2.10 Motor Power​​

    ​​6-Bobbin Cage: 22 kW (Siemens or WEG Motor)
    ​​12-Bobbin Cage: 30 kW (Siemens or WEG Motor)
    ​​Wrapping Unit: 2.9 kW (Siemens or WEG Motor)
    ​​Take-Up Unit: 18.5 kW (BEIDE VFD Motor)

    2.11 Machine Center Height​​

    ​​1000 mm​
    Components

    Item 

    Component Description

    Quantity

    Notes

    ​​3.1​​

    φ630 End-shaft Type Pay-off Stand

    1 set

    -

    ​​3.2​​

    Cross-type Wire Guide Stand

    1 set

    -

    ​​3.3​​

    HH-B400CZ/6+12 Main Stranding Cage

    1 set each

    6-bobbin and 12-bobbin configurations

    ​​3.4​​

    Stranding Die Holder

    2 sets

    -

    ​​3.5​​

    φ400 Concentric Paper Wrapping Head

    1 set

    -

    ​​3.6​​

    Length Counter (Mechanical & Electrical)

    1 set

    Dual measurement system

    ​​3.7​​

    φ1250 Dual-wheel Dual-drive Take-up Unit (Natural Strand Separation)

    1 set

    -

    ​​3.8​​

    φ1600 Gantry-type Take-up and Wire Arranging Stand

    1 set

    -

    ​​3.9​​

    Electrical Control System

    1 set

    -

    ​​3.10​​

    Main Machine Column Safety Guard Rail

    1 set

    -

    ​​3.11​​

    Foundation Bolts

    Full set

    All required mounting hardware

    Configuration:

    φ400 Active Pay-off Stand

    Component

    Specification

    Details

    Pay-off Bobbin

    PN400

     

    Structure

    Pneumatic clamping, motorized lifting, end-shaft type

    Tension Control

    Swing arm storage device with mechanical counterweight tension adjustment (calibrated scale)

     

    Drive System

    Active pay-off with PID control (VFD + angular displacement sensor)

    High reliability

    HH-400ZF/6+12 Main Stranding Cage​

    Component

    Specification

    Details

    Drive System

    Individual motor drive with direct-coupled gear reducer (no timing belts)

    Hardened gears (carburized & ground)

    Construction

    Hollow shaft, cage discs, bobbin holders, strand guides

    Includes hemp wrapping device

    Alignment

    Dual spherical roller bearings support

    High concentricity

    Untwisting

    Independent planetary gear system (6 gears)

    Full untwisting capability

    Active Pay-off

     motors with aluminum buffer wheels

    Magnetic hysteresis clutch for constant tension

    Bobbin Mounting

    Manual loading with dual locking (trapezoidal thread + spring pin)

     

    Braking

    Planar pneumatic brake

     


     Concentric Wrapping Head

    Component

    Specification

    Details

    Core Passage

    Ø51mm

     

    Tape Spool

    Ø400×Ø76×(10-80)mm

    10 spool capacity

    Speed

    50-800 rpm (stepless)

     

    Pitch

    3-300mm (adjustable)

     

    Motor

    2.2kW VFD

     

    Tension Control

    Magnetic hysteresis brake + PLC

    Touchscreen setting

    Safety

    Emergency stop button

     


    Meter Counter​

    Component

    Specification

    Details

    Type

    Dual mechanical/electronic

     

    Wheel Circumference

    500mm

     

    Max Length

    9999m

     

    Accuracy

    ≤0.4%

     

    Drive

    Dual active wheels

    Spring-loaded pressure

    Sensor

    Non-contact magnetic probe

                                                       

    Component

    Specification

    Details

    Wheels

    Ø1250mm (dual active drive)

    Natural strand separation

    Speed

    2-40 m/min (stepless)

     

    Motor

    18.5kW

     

    Grooves

    6 U-shaped

     

    Design

    Staggered angle + support rod

    Prevents cable pinching

    Ø400 Swing-arm Tensioner​

    Component

    Specification

    Details

    Wheels

    Ø400mm (groove base)

     

    Groove

    Ø40mm radius

     

    Tension Control

    Pneumatic (pressure valve)

    Lever principle

    Feedback

    Angular displacement sensor

    Speed signal to take-up motor

    Ø1600 Gantry Take-up

    Component

    Specification

    Details

    Bobbin Size

    PN800-PN1600

     

    Capacity

    5T max

     

    Speed

    45 m/min max

     

    Motors

    Take-up: 4kW
    Traverse: 0.75kW
    Lift: 0.75kW
    Clamp: 0.75kW

     

    Features

    Automatic centering
    Motorized bobbin handling
    PID control via tension feedback

     

    Safety

    Clamping/limit switches


    Electrical Control

    Component

    Specification

    Details

    Power

    380V±10%, 50Hz (3P+PE+N)

     

    Components

    Siemens VFDs & PLC
    Schneider low-voltage
    Siemens HMI
    WEG

     

    Safety

    Delayed start after alarm
    Emergency stops on all stations


    5. Others

    Item

    Description

    Details

    Responsibilities

    ​​5.1​

    Total Installed Power​​

    85 kVA

    -

    ​​5.2​

    Operation Orientation​​

    Right-hand operation layout:

    • Left side: Pay-off
    • Right side: Take-up

    (Facing machine control panel)

    ​​5.3​

    Color Scheme​​

    To be provided by customer (color samples required)

    Customer to specify

    ​​5.4​

    Documentation Provided​​

    • Operation manual
    • Equipment layout drawings
    • Foundation drawings
    • Piping diagrams
    • Drive system schematics

    Supplier provides

    ​​5.5​

    Customer Responsibilities​​

    • Compressed air supply (0.6-0.8MPa)
    • Bobbin technical drawings (for PN400/PN630/PN1600)

    Customer provides

    ​​5.6​​

    Installation Scope​​

     

     

    Supplier Responsibilities​​

    • Internal wiring (within machines/control cabinets)

    Supplier completes

    Customer Responsibilities​​

    • Inter-machine cabling
    • Gearbox oil
    • Leveling shims
    • Installation tools

    Customer provides
    Company Profile

    Professional Engineers and Experienced Sales Team
    Name Education Position Mainly responsible for project Specializing in project Working history ( year )
    Zanyang Xie college General Engineer The total project design and planning power cable machine 15
    Xiaohua Hu college Vis general engineer The total project design and planning net cable,data cable machine 10
    Changhong Cheng college Engineer Drawings and after-sales service Optical fiber cable machine 25
    Xiuwu Chen college General Engineer The total project design and planning copper drawing machine 15
    Lixin Yuan college Engineer The project design and planning coppwer wire making technical 16
    Zhenghai Qiu college cable engineer After service cable making and cable factory management servie 15
    Jinxin Liu college Marketing engineer After service electrical engineer 7
    Xingguo Tang High school Electrical engineer After service electrical engineer 10
    Changqiang Li High school Maintain engineer After service machina maintain and install service 10
    Haipin Li University Engineering director Marketing and sales project consulting 8
    Sen Yang University Engineering translator Marketing and sales project consulting 10

    Certificates of HOOHA

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