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Wire Enameling Machine Line

Wire Enamelling Machine

Wire Enameling Machine Line

Introduction

Full automatic continuous electrolytic plating line is widely used for electrolytic plating process for conductor like Copper, Aluminum and else, to achieve better electrical performance.

From basic machine design, it can divided into heat exchange type, heat circulation type. Also there will be specific model combined with wire drawing and wire enameling function in one machine. For extra thin wire and flat wire, also there will be specific machine design model .

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    Advantage

    1. Enamelled wire is widely used in motor, electrical appliance and relevant product. 

    2. The core of a enamelled wire could be either Aluminum, copper and else, based on the requirement of the finished product. The enameling machine line for different conductor material is different. 

    3. This line could allow finished enamelled wire to have better mechanic, chemical, electricity and thermal performance. 

    4. Additional take-up device can be equipped for lower human resource to achieve higher automation level. 

    5. On-line detecting device is optional for more precised production control .

    6. This line could be also customized changed to adapt to flat wire enameling.

    Specification

    Item

    Series E

    Series C

    Series CL

    Conductor material

    Copper

    Copper

    Aluminum , CCA

    Wire size

    Φ0.035~0.07mm

    Φ0.06~0.09mm

    Φ0.08~0.20mm

    Φ0.10~0.25mm

    Φ0.20~0.60mm

    Φ0.15~0.35mm

    Φ0.20~0.40mm

    Φ0.25~0.60mm

    Φ0.40~0.90mm

    Wire Q’TY

    10/12/16/24/28

    20/24/28/

    24/28/32/36

    Line speed

    Max. 380m/min (depend on wire size and Q’TY)

    Max. 300m/min (depend on wire size and Q’TY)

    Max. 300m/min (depend on wire size and Q’TY)

    Take-up capacity

    4~15kg

    10~25KG

    10~25KG

    Enameling method

    felt

    Felt

    Metering pump , felt

    Machine type

    Heat exchange

    Heat circulation

    Heat exchange

    Total power

    Around 80kW

    Around 90kW

    Around 90kW

    Optional Intelligent Testing System

    1.

    Online high-pressure pinhole/particle detection

    1.1.

    Detection data and alarm data are all recorded and stored for easy enquiry and problem recourse.

    1.2.

    When the detection value reaches the set defect value, the system will issue sound and light alarm.

    1.3.

    Model

    1.3.1.

    On-line high-pressure pinhole + particle detection system (clip type).

    1.3.2.

    On-line high pressure pinhole detection system (brush type, guide wheel type).

    1.3.3.

    On-line particle detection system (mould method).

    2.

    Fully automatic laser sizing inspection system

    2.1.

    Type

    2.1.1.

    Contact type

    2.1.2.

    Non-contact type)

    2.2

    Function introduction:

    2.2.1

    Fully automatic varnish inspection function

    (1)

    One enamelling machine share one laser diameter measuring instrument on the left and right side, and detect all the wire diameters respectively.

    (2)

    Automatic wire diameter measurement function: the diameter measuring instrument is installed on top of the movable guide rail, which automatically runs to each measurement position for automatic wire diameter measurement.

    (3)

    Wire diameter record and query function: the measured data is automatically recorded and stored, a variety of query methods, curve chart display.

    (4)

    Abnormal wire diameter alarm function: According to the maximum wire diameter and minimum wire diameter set by the user, when the actual measured wire diameter is out of the set range, the alarm will be activated and the abnormal data will be recorded.

    (5)

    Touch screen human-machine interface operation and control system:

    (6)

    The upper computer is equipped with industrial touch screen control for man-machine dialogue, which is intuitive, simple and easy to operate.

    (7)

    Programmed control, automatic alignment, to achieve article-by-article inspection, data recording, abnormal alarms and other work.

    (8)

    Flexible setting function of frequency, period and other parameters of inspection and measurement.

    (9)

    Recorded data transfer to the U disk to continue to save and analyse, historical recourse and so on.

    2.2.2

    Paint film automatic adjustment function

    (1)

    The automatic adjustment function of the paint film must be used with the fully automatic laser diameter measurement inspection function.

    (2)

    According to the data measured by the diameter measuring instrument, after the computer programme calculation, it will automatically feedback and control the adjustment of the speed of the primer roller to automatically control the size of the paint film.

    3.

    Surface lubricant coating system

    3.1.

    Traditional felt adsorption coating.

    3.2.

    Roller + felt application

    3.3.

    Electronic jet coating (Advantages: full digital control of each head, automatic locking of stopping head, reducing volatility, energy saving and environmental protection).

    wire sapmles

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    Available combined type
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                    components

    To achieve a line speed over 700m/min for extruder line , a few crucial component is adopted .

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    Basic Trading Terms

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    Delivery terms

    +
    FOB,CFR,CIF,EXW
    Or bespoken by clients .

    Acceptable currency

    +
    USD,EUR,CNY 
    JPY for specific occasion

    Payment method

    +
    T/T,L/C,Credit Card,PayPal,Western Union,Cash 

    Delivery time

    +
    120~150 days

    Why CHOOSE HOOHA ?

    • Technical Team (21)0m5

      before Sales 

      • 88 successful turnkey factory project 
      • Help over 28 clients from around the globe build their program from the ground.
      • Most humanized cable making solution provided by professional sales team with 10 years experience .
      • Complete access for whole supply chain in professional cable industry .
      01
    • Technical Team (7)q9o

      During The Middle of The Trade

      • Experienced cable and wire industry manufacturing and machinery installation and maintenance .
      • Technical organizing team for whole factory project including machinery , space layout , operational plan , water air electricity consume , raw material and such .
      • Tutorialon daily management and operation craft for cable and wire factory .
      02
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      Vision

      • HOOHA is willing to grow with clients and achieve a mutual victory through business .
      • HOOHA spare no efforts to work for the future that all people is able to use clean electricity energy . 
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    FAQ

    Frequently Ask Questions
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