Wire Enameling Machine Line
Introduction
1. Enamelled wire is widely used in motor, electrical appliance and relevant product.
2. The core of a enamelled wire could be either Aluminum, copper and else, based on the requirement of the finished product. The enameling machine line for different conductor material is different.
3. This line could allow finished enamelled wire to have better mechanic, chemical, electricity and thermal performance.
4. Additional take-up device can be equipped for lower human resource to achieve higher automation level.
5. On-line detecting device is optional for more precised production control .
6. This line could be also customized changed to adapt to flat wire enameling.
Specification
Item |
Series E |
Series C |
Series CL |
Conductor material |
Copper |
Copper |
Aluminum , CCA |
Wire size |
Φ0.035~0.07mm Φ0.06~0.09mm |
Φ0.08~0.20mm Φ0.10~0.25mm Φ0.20~0.60mm |
Φ0.15~0.35mm Φ0.20~0.40mm Φ0.25~0.60mm Φ0.40~0.90mm |
Wire Q’TY |
10/12/16/24/28 |
20/24/28/ |
24/28/32/36 |
Line speed |
Max. 380m/min (depend on wire size and Q’TY) |
Max. 300m/min (depend on wire size and Q’TY) |
Max. 300m/min (depend on wire size and Q’TY) |
Take-up capacity |
4~15kg |
10~25KG |
10~25KG |
Enameling method |
felt |
Felt |
Metering pump , felt |
Machine type |
Heat exchange |
Heat circulation |
Heat exchange |
Total power |
Around 80kW |
Around 90kW |
Around 90kW |
Optional Intelligent Testing System
1. |
Online high-pressure pinhole/particle detection |
1.1. |
Detection data and alarm data are all recorded and stored for easy enquiry and problem recourse. |
1.2. |
When the detection value reaches the set defect value, the system will issue sound and light alarm. |
1.3. |
Model |
1.3.1. |
On-line high-pressure pinhole + particle detection system (clip type). |
1.3.2. |
On-line high pressure pinhole detection system (brush type, guide wheel type). |
1.3.3. |
On-line particle detection system (mould method). |
2. |
Fully automatic laser sizing inspection system |
2.1. |
Type |
2.1.1. |
Contact type |
2.1.2. |
Non-contact type) |
2.2 |
Function introduction: |
2.2.1 |
Fully automatic varnish inspection function |
(1) |
One enamelling machine share one laser diameter measuring instrument on the left and right side, and detect all the wire diameters respectively. |
(2) |
Automatic wire diameter measurement function: the diameter measuring instrument is installed on top of the movable guide rail, which automatically runs to each measurement position for automatic wire diameter measurement. |
(3) |
Wire diameter record and query function: the measured data is automatically recorded and stored, a variety of query methods, curve chart display. |
(4) |
Abnormal wire diameter alarm function: According to the maximum wire diameter and minimum wire diameter set by the user, when the actual measured wire diameter is out of the set range, the alarm will be activated and the abnormal data will be recorded. |
(5) |
Touch screen human-machine interface operation and control system: |
(6) |
The upper computer is equipped with industrial touch screen control for man-machine dialogue, which is intuitive, simple and easy to operate. |
(7) |
Programmed control, automatic alignment, to achieve article-by-article inspection, data recording, abnormal alarms and other work. |
(8) |
Flexible setting function of frequency, period and other parameters of inspection and measurement. |
(9) |
Recorded data transfer to the U disk to continue to save and analyse, historical recourse and so on. |
2.2.2 |
Paint film automatic adjustment function |
(1) |
The automatic adjustment function of the paint film must be used with the fully automatic laser diameter measurement inspection function. |
(2) |
According to the data measured by the diameter measuring instrument, after the computer programme calculation, it will automatically feedback and control the adjustment of the speed of the primer roller to automatically control the size of the paint film. |
3. |
Surface lubricant coating system |
3.1. |
Traditional felt adsorption coating. |
3.2. |
Roller + felt application |
3.3. |
Electronic jet coating (Advantages: full digital control of each head, automatic locking of stopping head, reducing volatility, energy saving and environmental protection). |
wire sapmles
Delivery terms
Acceptable currency
Payment method
Delivery time
-
before Sales
- 88 successful turnkey factory project
- Help over 28 clients from around the globe build their program from the ground.
- Most humanized cable making solution provided by professional sales team with 10 years experience .
- Complete access for whole supply chain in professional cable industry .
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During The Middle of The Trade
- Experienced cable and wire industry manufacturing and machinery installation and maintenance .
- Technical organizing team for whole factory project including machinery , space layout , operational plan , water air electricity consume , raw material and such .
- Tutorialon daily management and operation craft for cable and wire factory .
-
Vision
- HOOHA is willing to grow with clients and achieve a mutual victory through business .
- HOOHA spare no efforts to work for the future that all people is able to use clean electricity energy .