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Tubular stranding machine (Individual motor drive)

Tubular Stranding Machine

Tubular stranding machine (Individual motor drive)

Introduction

TSF series is designed machine for official concentric stranding for class 2 conductor, widely used for steel core Aluminum wire stranding, Aluminum and Aluminum alloy wire stranding, copper wire stranding.

Machine adopt individual motor drive system, using different motors for stranding structure and traction unit.

    xcvym5
    Advantage

    The pay off tension adopts magnetic powder brake or magnetic hysteresis brake,and it is adjusting through calculate the changing of wire quantity on the bobbin, this design can make sure constant tension control.

    Adopting special big bearing structure with high rigidity.

    Adopting precious metal electric conduction ring sealing design , the structure is compact so the feedback can be transmitted well.

    The safety cover uses whole moving door which is controlled by pneumatic device. This design has good sealing characteristic and easy operation.

    The whole line is controlled by separately motors, the pitch can be adjusted easily.

    The special and advanced electrical system control make the pitch error less than 1.2%.

    Specification

     

    G200/1+6

    G300/1+6

    G400/1+6

    G500/1+6

    G630/1+6

    G800/1+6

    G560/1+12

    G630/1+12

    center pay off bobbin

    φ200

    φ300

    φ400

    φ500

    φ630

    φ800

    φ800

    φ1250

    bobbin inside tube

    φ200

    φ300

    φ400

    φ500

    φ630

    φ800

    φ560

    φ630

    single wire diameter

    0.16-0.2

    0.5-1.5

    0.7-2.5

    1.2-4

    1.3-5

    1.8-5

    1.3-3.6

    1.5-5

    stranded conductor diameter

    0.6

    4.5

    7.5

    12

    15

    15

    15

    25

    tube rotating speed

    1800rpm

    1200rpm

    700rpm

    650rpm

    600rpm

    420rpm

    580rpm

    360rpm

    main motor power

    18.5kw

    18.5kw

    22kw

    45kw

    45kw

    75kw

    110kw

    110kw

    capstan motor power

    0.75kw

    1.5kw

    3kw

    15kw

    22kw

    30kw

    37kw

    45kw

    capstan wheel diameter

    160

    300

    500

    1000

    1000

    1000

    1000

    1600

    take up bobbin

    φ300-560

    φ500-630

    φ560-800

    φ500-1000

    φ800-1600

    φ1000-2000

    φ800-1600

    φ1000-2000

    bearing strand structure

    integrated type

    integrated type

    integrated type

    integrated type

    integrated type

    integrated type

    integrated type

    integrated type

    pay off tension

    mechanical/swing rod

    magnetic hysteresis

    magnetic hysteresis

    mechanical
    magnetic powder
    magnetic hysteresis

    mechanical
    magnetic powder
    magnetic hysteresis

    magnetic powder
    magnetic hysteresis

    magnetic powder
    magnetic hysteresis

    mechanical
    magnetic powder
    magnetic hysteresis

    Reference line speed (e.g. TFS630/1+6)

    Cross section
    mm2

    Structure

    Array

    Gear combination

    1st layer

    Stranded dia. mm

    Line speed , m/min

     

    Strand

    Single wire dia., mm

     

     

    Pitch range ,mm

    RPM

    Direction

     

     

    10

    7

    1.33

    1+6

    BFHI

    72

    -

    80

    300

    Left

    4.0

    22.50

    16

    7

    1.70

    1+6

    AEHI

    92

    -

    102

    300

    Left

    5.1

    28.50

    25

    7

    2.11

    1+6

    DAHI

    113

    -

    126

    250

    Left

    6.3

    28.75

    35

    7

    2.52

    1+6

    CEGI

    137

    -

    152

    200

    Left

    7.6

    28.00 

    Reference twisting speed when manufacturing

    Cage bobbin size

    Cage twisting speed

    Bow twisting speed

     

    6B

    12B

    18B

    24B

    36B

    Inner pay-off

    Twisting speed

    Ø200

    1800

    1600

    1500

    1300

    1200

    /

    /

    Ø300

    1200

    1100

    1000

    900

    800

    /

    /

    Ø400

    700

    550

    500

    400

    300

    Ø800

    500

    Ø500

    650

    500

    400

    300

    200

    Ø1000

    400

    Ø630

    600

    480

    350

    250

    180

    Ø1250

    350

    Available combined type
    z965

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