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Aluminum gear shaft drive RBD machine

Rod Breakdown Machine Line

Aluminum gear shaft drive RBD machine

Introduction

DLV400/450(-2) Series is machine line specifically designed for Aluminum / 800X and 600XAluminum alloy rod breakdown process for Electric usage. Usually combined with pay-off system + tension unit and 1~2 type of take-up device to form a whole production line . Whole production usually is without annealing unit compared to Copper RBD line.

    drawing machine (17)7vf
    Advantage

    1. Main machine adopt tandem array structure, using 2 separate motor to drive - 1 motor for drawing capstan, 1 motor for traction capstan , which allow the machine to have better energy consumption ratio . Also fast die changing system is equipped as well.

    2. Drive method adopt developed traditional gear transmission, using high performance and high precision slant gear specialized design by HOOHA, to achieve lower power waste and lower noise at same performance. 

    3. According to electrical characteristic of Aluminum and Aluminum alloy, this machine adopt full-immersed cooling method, ensuring the quality of finished drawn wire. 

    4. For take-up method, whole machine line can adopt both reel type take-up or coil basket collecting depends on following procedure. 

    5. Using similar spaces, the machine can be choose either to be single wire or double wire model .

    Specification

    Single wire model

    Item

    Model

    DLV400/13

    DLV400/11

    DLV400/9

    DLV400/7

    Material

    Pure Aluminum , 600X Aluminum alloy , 800X Aluminum alloy

    Max inlet diameter(mm)

    Φ9.5mm

    Outlet diameter range(mm)

    Φ1.5~4.5mm

    Φ1.8~4.5mm

    Φ2.5~4.5mm

    Φ3.5~4.5mm

    Max.mechanical speed (m/min)

    1500

    1500

    1500

    1200

    Max number of die

    13

    11

    9

    7

    Mechanical elongation

    26%~50%

    Drawing cone diameter(mm)

    Φ500mm for front 5 , Φ400mm for rear 4 

    Capstan diameter(mm)

    Φ400mm

    Φ400mm

    Φ400mm

    Φ400mm

    Main motor power(kW)

    AC160kW

    AC160kW

    AC160kW

    AC160kW

    Capstan motor power(kW)

    AC55kW

    Double wire model

    Item

    Model

    DLV400/13-2

    DLV400/11-2

    DLV400/9-2

    DLV400/7-2

    Material

    Pure Aluminum , 600X Aluminum alloy , 800X Aluminum alloy

    Max inlet diameter(mm)

    2*Φ9.5mm

    Outlet diameter range(mm)

    2*Φ1.5~4.5mm

    2*Φ1.8~4.5mm

    2*Φ2.5~4.5mm

    2*Φ3.5~4.5mm

    Max.mechanical speed (m/min)

    1500

    1500

    1500

    1200

    Max number of die

    13

    11

    9

    7

    Mechanical elongation

    8%~46%

    Drawing cone diameter(mm)

    Φ450mm

    Capstan diameter(mm)

    Φ450mm

    Φ450mm

    Φ450mm

    Φ450mm

    Main motor power(kW)

    AC395kW

    AC375kW

    AC355kW

    AC335kW

    Capstan motor power(kW)

    AC75kW

    Material

    Wire size

    Suitable machine model

    Line speed

    (mm)

     

    (m/min)

    Aluminum

    1.5mm

    DLV400/13(-2)

    1200

    Aluminum

    1.8mm

    DLV400/13(-2) , DLV400/11(-2)

    1200

    Aluminum

    2.0mm

    DLV400/13(-2) , DLV400/11(-2)

    1100

    Aluminum

    2.6mm

    DLV400/13(-2) , DLV400/11(-2) , DLV400/9(-2)

    900

    Aluminum

    3.0mm

    DLV400/13(-2) , DLV400/11(-2) , DLV400/9(-2)

    800

    Aluminum

    3.5mm

    DLV400/13(-2) , DLV400/11(-2) , DLV400/9(-2) , DLV400/7(-2)

    750

    Aluminum

    4.5mm

    DLV400/13(-2) , DLV400/11(-2) , DLV400/9(-2) , DLV400/7(-2)

    450

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    Available Combination Type

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